Slitting Rewinding Machine
High-Speed Slitting Rewinding Machine
Micro Enterprise is a trusted Slitting Rewinding Machine Manufacturer, Supplier & Exporter in Ahmedabad, Gujarat. We engineer next-generation converting systems specifically optimized for the high-speed processing of flexible packaging films, laminates, and aluminum foils.
Our machinery is built to transform wide jumbo film rolls into precisely slit finished reels with flawless edge alignment, absolute tension accuracy, and zero material deformation.
Optimized for Flexible Substrates & Laminates
Unlike standard paper cutters, our high-precision slitting systems are custom-developed to handle high-slip, elastic, and sensitive materials without scratching or stretching:
- Plastic Films: BOPP, PET, PVC, LDPE, and HDPE.
- Laminates: Multi-layer co-extruded flexible packaging structures.
- Foils: Pure Aluminum Foil and metalized substrates.
- Specialty Webs: Adhesive tapes, vinyl, and technical protective films.
Duplex Cantilever & Razor/Circular Engineering
Engineered with a heavy-duty, vibration-absorbent chassis, this Duplex Slitting Rewinding Machine ensures a highly direct and powerful slitting process. Depending on your material thickness, the system integrates quick-change Razor-in-Groove or Rotary Circular Shear cutters to deliver clean, burr-free edges even on ultra-thin films. The cantilevered rewind shafts allow for fast, hassle-free unloading of finished rolls, cutting down your cycle downtime significantly.
Advanced Technical Features
- Anti-Stretching Tension Control: Features ultra-sensitive load cells synchronized with AC digital servo drives to manage web tension in milliseconds, preventing thin films from elongation or wrinkling.
- Dual Pneumatic Friction Shafts: Utilizes advanced differential air shafts that compensate for gauge variation across plastic films, ensuring uniform tightness across all slit reels.
- High-Velocity Line/Edge Guiding: Integrated with premium Ultrasonic Web Guide systems to track printed lines or transparent film edges with extreme accuracy before entering the slitting zone.
- Dust-Free Clean Slit: Designed with built-in trim evacuation blowers to instantly remove film edge-trims, maintaining a clean, dust-free production floor.
Technical Specifications
| Specification | Details |
|---|---|
| Material Range | PET, BOPP, PVC, Foil, Kraft & Laminated Paper |
| Max Web Width | 600 mm to 1600 mm (Customizable) |
| Max Production Speed | 150 - 300 Meters / Minute |
| Operating Speed | 150 to 300 Meters per Minute |
| Unwind Section | Shaftless or Air-Expandable Shaft with Safety Chucks |
| Rewind Section | Duplex Cantilever / Friction Shaft System |
| Slitting System | Interchangeable Razor & Circular Rotary Cutter |
| Slitting Accuracy | +/- 0.2 mm Precision |
| Tension Control | Fully Automatic PLC with Load-Cell Feedback |
| Edge Guiding | High-Response Ultrasonic/Hydraulic Web Aligner |
| Drive System | Multi-Motor AC Digital Drive (Servo Optional) |
Slitting Rewinding Machine FAQs:
Technical FAQs
Our machines are built with a reinforced, vibration-absorbent frame and integrated with high-torque AC digital drives. This ensures the machine remains rock-steady at speeds of up to 300 mpm, providing the mechanical stability required for thin films and heavy paper alike.
We use an Integrated Web Tension Management system equipped with ultra-sensitive load-cell sensors. This system monitors the web in real-time and adjusts the torque in milliseconds, preventing film elongation or paper snaps as the roll diameter changes.
The machine is engineered for high-precision industrial converting, maintaining a slitting accuracy of +/- 0.2 mm. This ensures perfectly straight edges and consistent widths for every finished reel, reducing material rejection.
Yes. As a leading manufacturer and supplier in Ahmedabad, we design our machines with versatile slitting assemblies. You can easily switch between razor slitting for thin films like BOPP and circular rotary cutters for thick Kraft or Laminated paper.
We integrate advanced Ultrasonic or Hydraulic Web Aligner technology (EPC/LPC). This high-velocity system detects any misalignment in the mother roll and corrects the web position instantly, ensuring zero edge wastage and perfectly wound reels.
Absolutely. Featuring a User-Centric PLC-based HMI, operators can store and recall job parameters instantly. The pneumatic chucking and cantilever rewind shafts allow for quick roll loading and unloading, significantly reducing downtime.
Yes, we are a trusted global exporter. We provide complete end-to-end solutions, including specialized sea-worthy packaging, international shipping, and remote or on-site installation support to ensure your production line is up and running quickly.
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